System reference
Turning station for welding
Gripper | System solutions | Mechanical and plant engineering | Metal | Welding and cutting
![](/fileadmin/pim/ZIM/BIL/SYS/ZIM_BIL_SYS_KOMP5023-A__SALL__AIN__V1.png)
3-Jaw Concentric Grippers
Series GD300
![](/fileadmin/_processed_/8/3/csm_SOM_BIL_HIE_GD300__SALL__AIN__V2_2eee6838ba.png)
- Extremely robust T-Slot guide for maximum forces and moments capacity
- Available with optional dust cover for use at extreme conditions
Rotary Distributors
Series DVR
![](/fileadmin/_processed_/d/e/csm_SOM_BIL_HIE_DVR__SALL__AIN__V2_b80ae80875.png)
- Suitable for low to high loads
- Connection flange according to EN ISO 9409-1: TK40... TK160
- With 4...8 pneumatic feedthroughs
- With 4...12 electrical feedthroughs
1. 3-jaw concentric grippers
![](/fileadmin/_processed_/8/3/csm_SOM_BIL_HIE_GD300__SALL__AIN__V2_de1a83f568.png)
- Extremely robust T-Slot guide for maximum forces and moments capacity
- Available with optional dust cover for use at extreme conditions
2. Rotary distributor
![](/fileadmin/_processed_/d/e/csm_SOM_BIL_HIE_DVR__SALL__AIN__V2_dd3ea924e8.png)
- Suitable for low to high loads
- Connection flange according to EN ISO 9409-1: TK40... TK160
- With 4...8 pneumatic feedthroughs
- With 4...12 electrical feedthroughs
Challenge
In the production of garage doors by Europe's largest garage door manufacturer, steel shafts needed to be lathed so that they could be welded by a MAG welding robot. Harsh ambient conditions and ground discharging (welding current) were the challenges here.
Solution
A servo rotary axis, in combination with a Zimmer rotary distributor and three-jaw gripper, was the solution here. The components were held securely by the three-jaw gripper. In the gripped state, the components were turned by the servo motor and the ground discharged via the rotary distributor.
Highlights and technical data
- IP40
- Pneumatic
- External gripping
Technical Data
Drive type | PNEU |
Max. gripping force | 750 [N] |
Gripping concept | KRAFT |
Gripping safety device | DRUCKSICHER |
Max. stroke | 12 [mm] |
IP class | IP40 |
System weight | 5 [kg] |
Max. workpiece weight | 0.3 [kg] |
Max. workpiece temperature | 130 [°C] |
Built-in standard components